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Ravoteck Future Technology Co. Ltd

中文
System Solution

 

Home>System Solution
Ravoteck can not only provide customers with sample and mass production of complete products, but also design thermal system from basic information. According to the different needs of customers, provide design, production and service.

The whole process from design to mass production

 
Provide requirements
 
Analysis & Design
 
Simulation
 
Design the first version and making sample
 
Test and verify sample
 
Modify according to the reply
 
Tooling and making the sample with tooling
 
Small batch mass production
 
Sealed sample
 
Mass production

Ravoteck can analyze whether the product design can meet the customer's design requirements through simulation. At the same time, this can effectively reduce the time and cost from repeated proofing for customers.

Cutting and adjusting fin with certain spacing on a whole piece of material. Can produce products with large ratio of fins' thickness to fin’s height.
The whole product is integrated, reducing the thermal resistance between fin and base
Suit for various and small production demands
Compared with the stack fin,no special tooling is needed basically.
Materials: copper and aluminum
the thickness of base
Width
The Height of Fin
the thickness of fin
Gap between two fins
the length of product
1-50mm
<510mm
<120mm

(鋁鏟齒)0.1-2.0mm
(銅鏟齒)0.1-1.2mm

0.1-10mm
4000mm
This process is suitable for mass production of price-sensitive products. Stable quality and controllable cost. It is the process with the longest application practice, the widest scope and the most stable parameters in the thermal industry.

Copper parts and aluminum parts can be welded together.
Need to customized specific tooling to achieve mass production rapidly.
Can produce products with unique shapes.


Through mechanical structure design, the two parts need to be combined are fixed together by interference size or press fit (no contact material is added between these two parts). This process can realize the combination of aluminum and copper, aluminum and aluminum without nickel plating on aluminum, which is environmentally friendly and efficient. However, due to design requirements, it is not possible to change any products to pressfit.
Aluminum material can be combined with aluminum material or copper material without nickel plating.
The combined strength can be ensured to meet the requirements of conventional thermal products.
It is necessary to precisely design the toolings and fixtures.
Due to structural limitations, some products cannot be changed to pressfit process.


At present, this process is mainly used for combining two parts, so as to produce large-scale products or liquid cold plates and other products. The weld seam welded by the process has compact structure and is often applied to the production of liquid cooling plate tunnel. Suitable for welding the same material to each other. Due to the different melting points of different materials, this process will be a little difficult, and Ravoteck is currently researching and developing them.

Compared with the welding method in the furnace, the FSW’s efficiency is high
The welding seam has high bearing capacity.
When used in liquid cooling plate production, the holes on the product surface should not be too close to the tunnel.
The welding depth can be adjusted according to the tooling, but it is also limited by the machine.
  1. NO.

    Tooling Number

    length of Tooling Head

    Diameter of Tooling Head

    Diameter of Tooling Body

  2. 1

    AEE/PA/2mm/001

    2.0

    2.5

    10

  3. 2

    AEE/PB/2mm/002

    2.0

    2.3

    8

  4. 3

    AEE/PB/2.3mm/002

    2.3

    2.5

    10

  5. 4

    AEE/PA/2.5mm/001

    2.5

    2.5

    10

  6. 5

    AEE/PB/2.5mm/002

    2.5

    2.5

    8

  7. 6

    AEE/PA/3mm/001

    3.0

    3.5

    12

  8. 7

    AEE/PB/3mm/001

    3.0

    3.5

    10

  9. 8

    AEE/PB/3.5mm/003

    3.5

    3.5

    11

  10. 9

    AEE/PA/4mm/001

    4.0

    3.5

    14

  11. 10

    AEE/PB/4mm/008

    4.0

    3.2

    12

  12. 11

    AEE/PB/4mm/01155

    5.0

    2.8

    10



Ravoteck make the heat pipe with a thickness more than 1.2 mm.

Qmax Test(Straight Length 150mm)
  1. Thickness
  2. Diameter of Heat Pipe(Qmax, ±10%)
  3.  

    Φ3mm

    Φ4mm

    Φ5mm

    Φ6mm

    Φ8mm

  4. T=2.0mm

    8W

    12W

    20W

    25W

    28W

  5. T=2.5mm

    10W

    16W

    32W

    35W

    45W

  6. T=3.0mm

    12W

    18W

    36W

    47W

    55W

  7. Round

    12W

    18W

    40W

    55W

    76W

Impact of other parameters When design, heat pipes should be reasonably designed with thickness, bending angle, etc.
  1. Thickness of Heatpipe(mm)

    Qmax change ratio

  2. 2.0~2.2

    -40%

  3. 2.3~2.7

    -30%

  4. 2.8~3.2

    -20%

  5. 3.3~3.7

    -15%

  6. 3.8~4.2

    -10%

  7. 4.3~4.7

    -5%

  8. 4.8以上

    0%

  1. the angle of bending

    Qmax change ratio

  2. 9~10

    -10%

  3. 11~15

    -5%

  4. 16~20

    -3%

  5. 21~25

    0%

  6. 26~35

    0%

  7. 36~45

    0%

  8. 46以上

    0%

  1. the distance of segment difference

    Qmax change ratio

  2. 0~5

    -5%

  3. 6~10

    -3%

  4. 11~15

    0%

  5. 16~20

    0%

  6. 21~25

    0%

  1. the angle of bending

    Qmax change ratio

  2. 0~45

    -10%

  3. 46~80

    -5%

  4. 81~100

    0%

  5. 101以上

    0%

  1. Times of bending

    Qmax change ratio

  2. 0

    0%

  3. 1

    -5%

  4. 2

    -10%

  5. 3

    -15%

  6. 4

    -20%

  7. 5

    -25%

  8. 6

    -30%

  9. 6以上

    -30%

  1. he Height distance of segment difference

    Qmax change ratio

  2. 0~1.0

    0%

  3. 1.0~1.5

    0%

  4. 1.5~2.0

    0%

  5. 2.0~2.5

    ±5%

  6. 2.5~3.0

    ±5%

  7. 3.0~3.5

    ±5%

  8. 3.5~4.0

    ±5%

  9. 4.1~5

    ±5%

  10. 5~6

    ±8%

  11. 6~7

    ±8%

  12. 7~8

    ±8%

  13. 8.1~9

    ±10%

  14. 9~10

    ±10%

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